Precision mechanical solutions

The extended technological equipment we have at our disposal, including numerous Mazak plants, allows us to offer services for the design, construction, management, testing and supply of mechanical components of high complexity and precision. We can assist you in the production of both a single part as well as starting a series production of components for you. Thanks to our long experience in the sector and our constant search for new technologies and production methods, we are able to offer customized and competitive solutions for any type of processing.

Our attention to details and quality allows us to meet the most specific needs, ensuring maximum precision and reliability of the parts produced. Thanks to our several experiences in the field, we are able to satisfy any request, even the most complex, offering customized solutions in a fast time and at very competitive costs. Our flexibility, combined with the experience of our operators, makes us the ideal partner to produce any type of mechanical part, from the simplest components to the most complex processing.

Worldmec – Experts for custom-made solutions

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Milling

Milling is an indispensable process for the production of precision and quality mechanical components. The strong partnership with Mazak, a leader in the production of tool machines and equipment for the metal industry, allows us to perform very special milling operations and produce components of various sizes and complexity. Mazak machining centres are known worldwide for their precision, reliability and advanced technology in metal working.

· Milling on three-axis machining centres with a stroke of up to 3000.

· Milling on four and five-axis machining centres, positioned or continuous.

· Quick set up thanks to modular and dedicated equipment.

· Three five-axis centres with robotic power using the palletech system (FMS).

· Working area: X 1425 , Y 1050 , Z 1050 , C 360°, B +30° -120°.

· Zeiss measuring machine for process control during the work phase.

· Processing even on small batches or unattended series.

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Turning

Mazak machines used in the turning department are designed to work with high quality and resitance materials. Their versatility, combined with our great experience of our operators, allows us to perform with extreme precision even very complex operations, meeting the needs of even the most demanding customers. Thanks to their constructive quality and advanced numerical control capabilities, Mazak turning machines are the strength of our processing.

· Turning from 5 to 400 mm.

· Bar passage up to 102 mm.

· Lathes with power tools, machining on 4 axes.

· Turning/milling (integrex), 5 axis machining.

· Lathe with robotic feeding.

· Zeiss measuring machine for process control during the work phase

· Processing even on small batches or unattended series.

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Grinding

Grinding is a mechanical machining process that allows to obtain extremely precise surfaces both on single pieces production and on small or large series. Thanks to the modern Lizzini technologies, which allow us to control with precision the movement of the machine, we are able to obtain complex geometries with high precision. This type of grinding is particularly useful for the production of mechanical components that require minimum tolerances and very high quality surfaces. Thanks to its versatility and precision, we are able to keep up with the ever changing expectations of customers.

· Round grinding for exterior and interior diameter 340 X 1000 mm (length).

· Possibility of grinding on any geometric shape: triangular, square, hexagonal, complex shapes, cam type.

· CNC tangential grinding for planes and profiles up to 1200 x 600 mm.

· Zeiss measuring machine for process control during the work phase.

· Processing even in small batches or series.

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Some works

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Measurement and quality control

We use advanced technology and high precision Zeiss measuring instruments for all the components we work. Zeiss Accura and Duramax are coordinate measuring machines with high precision that allow dimensional checks to be carried out with great accuracy. These tools are able to detect any defects or discrepancies in the dimensions of a product, allowing to intervene promptly during the processing phases. Thanks to these scanning technologies, precise and accurate measurements can be obtained on the tenth of a micron.

· Three-dimensional 3-axis measuring machine.

· Three-dimensional measuring machine with 4 axes in a climate controlled environment.

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Automatic warehouse and logistics

Our logistics department is equipped with the automatic warehouse Ferretto Group for vertical storage of components. The high level of automation of internal logistics processes allows to guarantee greater efficiency through a simple and fast operating cycle that greatly reduces the interventions of operators. The system allows to obtain great efficiency in the storage, search and collection of products or in the monitoring of stocks, reducing possible errors to a minimum.

· Automated vertical warehouses.

· Centralized internal logistics system.